Ultrasonic Customize Horn Mold Sonotrode
Specification
| Model | MY-MJ1520-1-S |
| Frequency | 15-40k |
| Power | 800-8000w |
| Voltage | 110v/220v |
| Welding time | 0.01-9.99s |
| Service | OEM/ODM |
Features
Common ultrasonic mold materials are aluminum alloy, steel and titanium alloy, different materials suitable for different application and products to be welded. Also, aluminum alloy, steel and titanium alloy horns have their advantages and disadvantages.
The aluminum alloy ultrasonic mold has features of light weight, small density characteristics. The ultrasonic transmission rate of aluminum alloy ultrasonic horn is very high, so it is suitable to be used in large size horn. Its hardness is not particularly high, so more complex grain can be engraved on aluminum alloy ultrasonic horns. Besides, its processing cost is relatively cheaper.
The steel ultrasonic mold has the advantages of high hardness, high wear resistance, long service life, high stability and so on.
The titanium alloy mould：With High hardness, high wear resistance, fast heat dissipation, light weight, low density and other features. When the same power ultrasonic wave is generated, under same volume, the ultrasonic transmission rate of titanium alloy mould is higher than that of the steel mold. Titanium mould can be said to combine many advantages of steel mould and aluminum mould.
Our factory has a professional ultrasonic mold production workshop with CNC precision processing. Each set of ultrasonic mold must pass strict test before leaving the factory. For the mold, in order to make each mold reaches a perfect state and let amplitude distributes in each position evenly, we will use ANSYS finite element simulation analysis software to design for many times before production. Only in this way, can we make sure that the vibration effect of the mold is more perfect, the service life will be longer.
Advantages
1. We can choose suitable ultrasonic horn/mold according to your products
2. We can manufacture all types of ultrasonic horn/mold according to clients sample or drawing.
3. Ultrasonic welding ultrasonic horn/mold are designed according to clients requirements.
4. The ultrasonic horn/mold is strong and durable.
5. The welding effect is good, and there is no marks or damage on the welded appearance.
6. we will do the ANSYS testing for our molds
Applications
Widely used in different kinds of ultrasonic equipments including ultrasonic welding machine, ultrasonic plastic welder, ultrasonic metal welding machine, Ultrasonic high frequency welding machine, ultrasonic spot welder, ultrasonic embossing machine and so on.
Factory Show
Certification
FAQ
A: Yes, we can. The mould could be customized based on your samples, the voltage can be 110V or 220V, the plug can be replaced with yours before shipment.
A: Please provide the material, size of your product and your welding requirements, such as waterproof, tight air, etc. You'd better provide product 3D drawings , and we can help to check if the drawings need to be changed. So that the plastic product design could meet the requirements of ultrasonic welding technology.
